The Challenge
Keeping the customer as an industry leader and their business growing. Increase the overall quality of the product while keeping in-line with the following issues:
- Safety: Loud damaging noise is suppressed.
- Comfort: Less than 2 oz. and adjustable.
- Quality: No distortion of sound; Block harmful noise but allows speech and other useful sounds to be heard.
- Convenience: Folds for easy storage or can drop around the neck while not in use.
The Solution
Design Improvements and Cost Savings
PCI suggestions eliminated 2 molded components and one assembly operations.
Injection Molding
Scientific process monitoring and high-quality, precision molding improved part quality by 70% over our competitor’s efforts.
Complete Device Assembly
Polymer’s adjusted hermetic seal weld and high-tech machinery improved sound attenuation and device performance.
Final Consumer Packaging
We offered comprehensive packing services to optimize point-of-sale supply chain.